McElroy fusion equipment fleet — PolyFusion
Equipment Fleet

McElroy Certified. Field Ready.

PolyFusion operates a modern fleet of McElroy fusion equipment capable of joining HDPE pipe from 1" through 36" IPS and DIPS — maintained to manufacturer specifications and deployed with certified operators on every project.

Our Fleet

The Right Machine for Every Job.

PolyFusion's equipment fleet is built around McElroy fusion machines — the industry standard for HDPE pipe fusion. From compact units for tight-access underground work to large-diameter machines for major pipeline projects, we have the equipment to match your project requirements.

Every machine in our fleet is maintained to McElroy manufacturer specifications, calibrated on a documented schedule, and operated by McElroy-certified fusion technicians. Equipment records are available for every project.

1" through 36" IPS and DIPSFusion Capability
McElroy fusion machine in operation
Equipment Fleet

The Right Machine for Every Job.

1" – 4" IPS

Compact Fusion Machines

Lightweight, portable fusion units for small-diameter pipe, service connections, and tight-access locations including underground mine environments and confined spaces.

Portable for underground and confined space work
Ideal for service connections and tie-ins
Compatible with McElroy DataLogger
Rapid setup and breakdown
2" – 12" IPS

Mid-Range Fusion Machines

Versatile fusion machines for the most common project pipe sizes. Suitable for above-ground and buried pipeline construction, process piping, and municipal watermain work.

Covers the most common project pipe sizes
Hydraulic clamping for consistent joint quality
McElroy DataLogger integration
Field and shop fusion capability
12" – 36" IPS/DIPS

Large-Diameter Fusion Machines

Heavy-duty fusion machines for large-diameter transmission mains, mine dewatering risers, and major pipeline projects. Full hydraulic operation with DataLogger QA/QC on every joint.

Full hydraulic operation for large pipe sizes
Suitable for transmission mains and mine risers
McElroy DataLogger on every joint
Certified operators for large-diameter fusion
All sizes

McElroy DataLogger

Electronic QA/QC system that records every parameter of every fusion joint — temperature, pressure, cycle times, operator ID, pipe data, and GPS location. Deployed on every PolyFusion project.

Continuous temperature and pressure monitoring
Operator ID and pipe data recording
GPS joint location capture
Complete project DataLogger reports
All fitting sizes

Electrofusion Controllers

Certified electrofusion controllers for joining HDPE fittings, couplings, and saddles. Barcode scanning for automatic parameter setting and full electronic joint records.

Barcode scanning for automatic parameter setting
Electronic joint records for every fusion
Compatible with all major fitting brands
Portable for field and confined space use
All projects

Support Equipment

Full complement of support equipment including pipe rollers, alignment clamps, pipe stands, heater plates, facing tools, and calibration equipment — everything required for a complete, self-sufficient fusion crew.

Pipe rollers and alignment equipment
Heater plates and facing tools
Calibration and verification equipment
Self-sufficient field crew capability
Equipment Standards

Maintained. Calibrated. Documented.

Every machine in the PolyFusion fleet is maintained to McElroy manufacturer specifications on a documented preventive maintenance schedule. Calibration records, service history, and equipment certifications are maintained for every unit.

Equipment records are available as part of the project QA/QC documentation package. When your project requires certified, documented fusion equipment — PolyFusion delivers.

McElroy Manufacturer Specifications

All maintenance performed to McElroy standards

Documented Calibration Schedule

Calibration records maintained for every unit

Service History Records

Complete service history available on request

Pre-Mobilization Inspection

Equipment inspected before every project deployment

Get Started

Need Certified Fusion Equipment on Your Project?

Contact us to discuss your project's equipment and crew requirements.